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TECHNICAL MANUAL FOR
2U GENESYS
TM
5
kW
Programmable DC Power Supplies
Document: 83
-
515
-
0
Rev B
TDK
-
L
ambda
A
mericas Inc.
405 Essex Road, Neptune, NJ 07753
Tel:
(732) 922
-
9300
Fax:
(732) 922
-
9334
Web: www.
US.TDK
-
Lambda.com/HP
Seitenansicht 0
1 2 3 4 5 6 ... 80 81

Inhaltsverzeichnis

Seite 1

TECHNICAL MANUAL FOR2U GENESYSTM5kWProgrammable DC Power SuppliesDocument: 83-515-000Rev BTDK-LambdaAmericas Inc.405 Essex Road, Neptune, NJ 07753Tel:

Seite 2

83-515-000Rev.B2SAFETY INSTRUCTIONSCAUTIONThe following safety precautions must be observed during all phases of operation, service and repair ofthis

Seite 3

83-515-000Rev.B3SAFETY INSTRUCTIONSENVIRONMENTAL CONDITIONSThe GenesysTMpower supply series safety approval applies to the following operating conditi

Seite 4

83-515-000Rev.B4SICHERHEITS-INSTALLATIONS ANWEISUNGENVorsichtVor Anschluss an das Netz ist die Aufstellanleitung wie nachstehend beschrieben zu beacht

Seite 5 - CONTENTS

83-515-000Rev.B5Anderungen and BauteileersatzErsatzteilaustausch–und Anderungen durfen nur von autorisiertemTDK-Lambda Americas Inc.SERVICE-PERSONEN d

Seite 6 - TABLE OF CONTENTS

83-515-000Rev.B6CHAPTER 1 GENERAL INFORMATION1.1 USER MANUAL CONTENTThis User’sManual contains the operating instructions, installation instructions a

Seite 7

83-515-000Rev.B7Cooling fan speed control for low noise and extended fan life.Zero stacking-no ventilation holes at the top and bottom surface of th

Seite 8

83-515-000Rev.B81.2.9Cooling and mechanical constructionThe GenesysTMseries is cooled by internal fans. At the installation, care must be taken to all

Seite 9 - WARRANTY

83-515-000Rev.B9CHAPTER 2 SPECIFICATIONS

Seite 11

83-515-000Rev.B11NOTES:*1: Minimum voltage is guaranteed to maximum 0.2% of the rated output voltage.*2: Minimum current is guaranteed to maximum 0.4%

Seite 13

83-515-000Rev.B122.13GENESYSTM5000W POWER SUPPLIES OUTLINE DRAWINGS

Seite 14 - CHAPTER 1 GENERAL INFORMATION

83-515-000Rev.B13NOTEGenesysTMpower supplies generate magnetic fields, which might affectthe operation of other instruments. If your equipment is susc

Seite 15

83-515-000Rev.B14CAUTIONEnsure that the screws used to attach the slides to the unit donot penetratemore than 6mm into the sides of the unit.3.4 RACK

Seite 16 - 1.3 ACCESSORIES

83-515-000Rev.B15WARNINGThe AC input cord is not provided with the power supply3.7 AC INPUT POWER CONNECTIONThe power supply shallbe connected to the

Seite 17 - CHAPTER 2 SPECIFICATIONS

83-515-000Rev.B162.Unscrew the base of the strain relief from the helix-shaped body. Insert the base through theoutside opening in the AC input cover

Seite 18

83-515-000Rev.B171 Remote (+) sense2 Local (+) sense3 Not connected4 Local (-) sense5 Remote (-) sense3.8 TURN-ON CHECKOUT PROCEDURE3.8.1GeneralThe fo

Seite 19

83-515-000Rev.B183.Momentarily press the OVP/UVL button so that the CURRENT display shows “OUP”. TheVOLTAGE display will show the last setting of the

Seite 20

83-515-000Rev.B193.9 CONNECTING THE LOAD3.9.1Load WiringThe following considerations should be made to select wiring for connecting the load to the po

Seite 21 - CHAPTER 3 INSTALLATION

83-515-000Rev.B20CAUTIONWhen local sensing, a short from+LS or +S to-V or-S or-LS,will cause damage to the power supply. Reversing the sensewires migh

Seite 22 - 3.4.3 Plastic Supporting legs

83-515-000Rev.B213.9.6Making the load connections8V to 100V ModelsRefer to Fig.3-6 for connection of the load wires to the power supply bus-bars and t

Seite 24 - Screw-on

83-515-000Rev.B22WARNINGHazardous voltages exist at the outputs and the load connections. Toprotect personnel against accidental contact with hazardou

Seite 25 - ON CHECKOUT PROCEDURE

83-515-000Rev.B231.Wires: AWG18 to AWG10.2.Tightening torque: 4.4-5.3 Lb-inch. (0.5-0.6Nm).Follow the instructions below for connection of the load wi

Seite 26

83-515-000Rev.B243.9.7Connecting single loads, local sensing (default).Fig.3-11 shows recommended load and sensing connections for a single load. The

Seite 27 - 3.9 CONNECTING THE LOAD

83-515-000Rev.B25--Rem.senseLocal senseLocal senseRem.sense++Load lines, twisted pair,shortest length possible.+V-VLoad#1+Load#3+Load#2+PowerSupplyFig

Seite 28

83-515-000Rev.B26WARNINGOUTPUT TERMINAL GROUNDINGThere is a potential shock hazard at the RS232/RS485 and the IEEEports whenusing power supplies with

Seite 29

83-515-000Rev.B273.10.3Remote sensingUse remote sense where the load regulation at the load end is critical. In remote sense,the powersupply will comp

Seite 30 - Wire terminal lug (2 places)

83-515-000Rev.B28CHAPTER 4 FRONT AND REAR PANEL CONTROLS AND CONNECTORS4.1 INTRODUCTIONThe GenesysTMPower Supply series has a full set of controls, in

Seite 31

83-515-000Rev.B29Table4-1: Front Panel Controls and IndicatorsNumberControl/IndicatorDescriptionSection4CURRENT display4 digit, 7 segment LED display.

Seite 32

83-515-000Rev.B30Table 4-1: Front Panel Controls and Indicators (continued)NumberControl/IndicatorDescriptionSection15PREV indicatorGreen LED, lights

Seite 33

83-515-000Rev.B31Table 4-2: Rear panel Connections and Controls (continued)NumberItemDescriptionSection4Remote OutconnectorRJ-45 type connector, used

Seite 34 - 3.10 LOCAL AND REMOTE SENSING

GENESYS™ Manual SupplementFOR UNITS EQUIPPED WITH “IEMD” OPTION,ALSO REFER TO MANUAL 83-030-200 IEMD.FOR UNITS EQUIPPED WITH “LAN” OPTION,REFER TO MAN

Seite 35

83-515-000Rev.B324.4.1SW1 position functionRefer to Table 4-3 for description of SW1 position functions. The factory default setting is Downfor all po

Seite 36 - 4.1 INTRODUCTION

83-515-000Rev.B334.5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTORThe J1 Programming and Monitoring connector is a DB25 subminiature connector lo

Seite 37

83-515-000Rev.B34J1contactSignalnameFunctionReferenceJ1-1ENA_INEnable/Disable the power supply output by dry-contact(short/open) with ENA_OUT.Sec. 5.8

Seite 38

83-515-000Rev.B35CHAPTER 5 LOCAL OPERATION5.1INTRODUCTIONThis Chapter describes the operating modes that are not involved in programming and monitorin

Seite 39 - Fig.4-3: SW1 setup DIP-switch

83-515-000Rev.B36-Enabled output, power supply in Constant Voltage mode: Press the PREV button and then ro-tate the CURRENT encoder knob. The CURRENT

Seite 40

83-515-000Rev.B375.4AUNDER VOLTAGE LIMIT (UVL)The UVL prevents adjustment of the Output Voltage below a certain limit. The combination of UVLand OVP f

Seite 41

83-515-000Rev.B38useful for connecting power supplies in a “Daisy-chain” (refer to Section 5.16). The SO control canalso be used to reset the OVP and

Seite 42 - LOC/REM

83-515-000Rev.B39*OTP*Enable/Disable open (Power supply is disabled)*OVP*SO (Rear panel Shut-Off, Power Supply is shut off)*Foldback*IEEE failure (Wit

Seite 43 - CHAPTER 5 LOCAL OPERATION

83-515-000Rev.B40+S+--S-LS+LSPOWERSUPPLY+S++---S-LS+LSPOWERSUPPLYLOAD+S+--S-LS+LSPOWERSUPPLY+S++---S-LS+LSPOWERSUPPLYLOADFig.5-1: Series connection, l

Seite 44

83-515-000Rev.B41Fig.5-3: Series connection for positive/negative output voltages+S+--S-LS+LSPOWERSUPPLY+S++---S-LS+LSPOWERSUPPLY(*)(*)(*) Diodes are

Seite 45

TABLE OFCONTENTSWARRANTY…………………………………………………………………………………………….Pg. 1SAFETY INSTRUCTIONS……………………………………………………………………………..Pg. 2GERMAN SAFETY INSTRUCTIONS…………

Seite 46 - 5.10 PS_OK SIGNAL

83-515-000Rev.B425.15 PARALLEL OPERATIONUp to four units of the same VOLTAGE and CURRENT rating can be connected in parallel to provideup to four time

Seite 47

83-515-000Rev.B436.Connection to the loadIn parallel operation, power supplies can be connected in local or remote sensing. Refer to Fig. 5-4 and 5-5

Seite 48

83-515-000Rev.B44CAUTIONMake sure that the connection between–V terminals is reliable to avoid disconnectionduring operation. Disconnection may cause

Seite 49 - (*) Diodes are user supplied

83-515-000Rev.B45Fig.5-6: Daisy-chain connectionPOWER SUPPLY#1J1-2,3J1-16J1-16J1-16J1-15PS_OKPOWER SUPPLY#2J1-2,3J1-15PS_OKSOPOWER SUPPLY#3J1-2,3J1-15

Seite 50 - 5.15 PARALLEL OPERATION

83-515-000Rev.B46CAUTIONCOM (J1-12), VPGM_RTN (J1-22) terminals are connected AND IPGM_RTN(J1-23) terminal of J1 is referenced internally to the-Vout

Seite 51

83-515-000Rev.B47CAUTIONTo maintain the power supply isolation and to prevent ground loops, use anisolated programming source when operating the power

Seite 52

83-515-000Rev.B4811413251092322CURRENT LIMITPROGRAMMINGOUTPUT VOLTAGEPROGRAMMINGJ1 connector, rear panel viewFig.6-2: Remote resistive programmingPROG

Seite 53

83-515-000Rev.B496.6 REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENTThe J1 connector, located on the rear panel provides analog signals for monitoring

Seite 54

83-515-000Rev.B50CHAPTER 7 RS232 & RS485 REMOTE CONTROL7.1 INTRODUCTIONThis Chapter describes the operation of the GenesysTM5000W power supplies v

Seite 55 - OUTPUT VOLTAGE

83-515-000Rev.B51NOTETx and Rx are used for RS232 communication. Txd +/-and Rxd +/-are used for RS485communication. Refer to RS-232 and RS-485 cabling

Seite 56

TABLE OF CONTENTS3.8.8 Address setting……………….……………………………………………………………..Pg. 183.8.9 Baud rate setting…………………………………………………………………………….Pg. 183.9 CONNECTING

Seite 57

83-515-000Rev.B527.4MD MODE OPTION (Factory Installed)7.4.1MD Mode DescriptionThe GEN supply is capable of operating in a multi drop environment-more

Seite 58 - 7.2 CONFIGURATION

83-515-000Rev.B537.5CONNECTING POWER SUPPLIES TO RS232 OR RS485 BUS7.5.1Single power supply1. Select the desired interface RS232 or RS485 using rear p

Seite 59 - 8 7 6 5 4 3 2 1

83-515-000Rev.B54NOTEThe address (ADR n) command must return an “OK” response beforeany other commands are accepted.7.5.2Multi power supply connection

Seite 60

83-515-000Rev.B557.6.7Error messageIf an error is detected in command or query, the power supply will respond with an error message.Refer to Section 7

Seite 61 - L=2m typ

83-515-000Rev.B567.8.3Initialization Control Commands#CommandDescription1ADR nADR is followed by address, which can be 0 to 30 and is used to access t

Seite 62 - Fig.7-6:

83-515-000Rev.B57#CommandDescription7DVC?Display Voltage and Current data. Data will be returned as a string of ASCIIcharacters. A comma will separate

Seite 63

83-515-000Rev.B5826MODE?Returns the power supply operation mode. When the powersupply is On (OUT1) it will return “CV” or “CC”. When the power supply

Seite 64 - LAMBDA, GENX

83-515-000Rev.B597.10SINGLE BYTE COMMANDS7.10.1GeneralSingle byte commands are commands in which all the necessary data for the supply to act upon isc

Seite 65

83-515-000Rev.B60addressed supply and all non-addressed supplies, will respond to this command; but only the cur-rently addressed supply (if any) will

Seite 66 - GLOBAL OUTPUT COMMANDS

83-515-000Rev.B61Table 7-4. SINGLE BYTE COMMANDSNameBit PositionsResponseDescriptionGlobalCommandsDisable MD Mode1010 0000NoneSet supplies out of MD M

Seite 67 - SINGLE BYTE COMMANDS

TABLE OF CONTENTS5.15.1 Basic parallel operation……………………………………………………………………..Pg. 425.15.2 Advanced parallel operation………………………………………………………………..Pg. 425.

Seite 68

83-515-000Rev.B62Table 7-5: Voltage programming rangeNOTE:The power supply can accept values higher 5%than the table values, however it is not recom-m

Seite 69

83-515-000Rev.B637.10.6Status Control CommandsRefer to Section 7-8 for definition of the registers.#CommandDescription1STT?Reads the complete power su

Seite 70

83-515-000Rev.B64SRQMessagesResponsemessagesCommand Error (”Cnn”)Execution Error (”Enn”)Query Response (”message”)Command Response (”OK”)CVCCNFLTFLTAS

Seite 71

83-515-000Rev.B657.11.2 Conditional Registers (continued)Table 7-9: Fault Condition RegisterBITFault nameFault symbolBit Set conditionBit Reset condit

Seite 72 - Fault Registers

83-515-000Rev.B667.11.3Service Request:Enable and Event RegistersThe conditional Registers are continuously monitored. When a change is detected in a

Seite 73

83-515-000Rev.B673.Status Enable RegisterThe Status Enable Register is set by the user to Enable SRQs for changes in power supply status.Table 7-13: S

Seite 74

83-515-000Rev.B687.12 SERIAL COMMUNICATION TEST SET-UPUse the following instructions as basic set-up to test the serial communication operation.1.Equi

Seite 75

83-515-000Rev.B69CHAPTER 8 ISOLATED ANALOG PROGRAMMING OPTION8.1 INTRODUCTIONIsolated Analog Programmingis an internal Option Card for analog programm

Seite 76 - MMUNICATION TEST SET

83-515-000Rev.B70CAUTIONWhen the Isolated Analog Option is installed, do not apply any signals to thenon-isolated VPGM and IPGM (J1-9 and J1-10) pins.

Seite 77 - 8.2 SPECIFICATIONS

83-515-000Rev.B71CAUTIONTo prevent damage to the unit, do not program the output voltageandcurrent to higher than the power supply rating.NOTEJ1-8 and

Seite 78

TABLE OF CONTENTS7.10.6 Status Control Commands………………………………………………………………...Pg. 637.11 STATUS, ERROR AND SRQ REGISTERS……………………………………………………Pg. 637.11.1 G

Seite 79 - INSTRUCTIONS

83-515-000Rev.B72CHAPTER 9 MAINTENANCE9.1 INTRODUCTIONThis Chapter provides information about maintenance, calibration and troubleshooting.9.2 UNITS U

Seite 80 - CHAPTER 9 MAINTENANCE

83-515-000Rev.B73SYMPTOMCHECKACTIONREFOutput Voltage will not adjust.Front panel CC LED is On.Is the unit in constant currentmode?Check Output Current

Seite 81 - 9.7 FUSE RATING

83-000-016 Rev.FWARRANTYThisTDK-LambdaAmericas Inc.product is warranted against defects in materials and workmanship fora period of five years from da

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