TECHNICAL MANUAL FOR2U GENESYSTM5kWProgrammable DC Power SuppliesDocument: 83-515-000Rev BTDK-LambdaAmericas Inc.405 Essex Road, Neptune, NJ 07753Tel:
83-515-000Rev.B2SAFETY INSTRUCTIONSCAUTIONThe following safety precautions must be observed during all phases of operation, service and repair ofthis
83-515-000Rev.B3SAFETY INSTRUCTIONSENVIRONMENTAL CONDITIONSThe GenesysTMpower supply series safety approval applies to the following operating conditi
83-515-000Rev.B4SICHERHEITS-INSTALLATIONS ANWEISUNGENVorsichtVor Anschluss an das Netz ist die Aufstellanleitung wie nachstehend beschrieben zu beacht
83-515-000Rev.B5Anderungen and BauteileersatzErsatzteilaustausch–und Anderungen durfen nur von autorisiertemTDK-Lambda Americas Inc.SERVICE-PERSONEN d
83-515-000Rev.B6CHAPTER 1 GENERAL INFORMATION1.1 USER MANUAL CONTENTThis User’sManual contains the operating instructions, installation instructions a
83-515-000Rev.B7Cooling fan speed control for low noise and extended fan life.Zero stacking-no ventilation holes at the top and bottom surface of th
83-515-000Rev.B81.2.9Cooling and mechanical constructionThe GenesysTMseries is cooled by internal fans. At the installation, care must be taken to all
83-515-000Rev.B9CHAPTER 2 SPECIFICATIONS
83-515-000Rev.B10
83-515-000Rev.B11NOTES:*1: Minimum voltage is guaranteed to maximum 0.2% of the rated output voltage.*2: Minimum current is guaranteed to maximum 0.4%
83-515-000Rev.B122.13GENESYSTM5000W POWER SUPPLIES OUTLINE DRAWINGS
83-515-000Rev.B13NOTEGenesysTMpower supplies generate magnetic fields, which might affectthe operation of other instruments. If your equipment is susc
83-515-000Rev.B14CAUTIONEnsure that the screws used to attach the slides to the unit donot penetratemore than 6mm into the sides of the unit.3.4 RACK
83-515-000Rev.B15WARNINGThe AC input cord is not provided with the power supply3.7 AC INPUT POWER CONNECTIONThe power supply shallbe connected to the
83-515-000Rev.B162.Unscrew the base of the strain relief from the helix-shaped body. Insert the base through theoutside opening in the AC input cover
83-515-000Rev.B171 Remote (+) sense2 Local (+) sense3 Not connected4 Local (-) sense5 Remote (-) sense3.8 TURN-ON CHECKOUT PROCEDURE3.8.1GeneralThe fo
83-515-000Rev.B183.Momentarily press the OVP/UVL button so that the CURRENT display shows “OUP”. TheVOLTAGE display will show the last setting of the
83-515-000Rev.B193.9 CONNECTING THE LOAD3.9.1Load WiringThe following considerations should be made to select wiring for connecting the load to the po
83-515-000Rev.B20CAUTIONWhen local sensing, a short from+LS or +S to-V or-S or-LS,will cause damage to the power supply. Reversing the sensewires migh
83-515-000Rev.B213.9.6Making the load connections8V to 100V ModelsRefer to Fig.3-6 for connection of the load wires to the power supply bus-bars and t
83-515-000Rev.B22WARNINGHazardous voltages exist at the outputs and the load connections. Toprotect personnel against accidental contact with hazardou
83-515-000Rev.B231.Wires: AWG18 to AWG10.2.Tightening torque: 4.4-5.3 Lb-inch. (0.5-0.6Nm).Follow the instructions below for connection of the load wi
83-515-000Rev.B243.9.7Connecting single loads, local sensing (default).Fig.3-11 shows recommended load and sensing connections for a single load. The
83-515-000Rev.B25--Rem.senseLocal senseLocal senseRem.sense++Load lines, twisted pair,shortest length possible.+V-VLoad#1+Load#3+Load#2+PowerSupplyFig
83-515-000Rev.B26WARNINGOUTPUT TERMINAL GROUNDINGThere is a potential shock hazard at the RS232/RS485 and the IEEEports whenusing power supplies with
83-515-000Rev.B273.10.3Remote sensingUse remote sense where the load regulation at the load end is critical. In remote sense,the powersupply will comp
83-515-000Rev.B28CHAPTER 4 FRONT AND REAR PANEL CONTROLS AND CONNECTORS4.1 INTRODUCTIONThe GenesysTMPower Supply series has a full set of controls, in
83-515-000Rev.B29Table4-1: Front Panel Controls and IndicatorsNumberControl/IndicatorDescriptionSection4CURRENT display4 digit, 7 segment LED display.
83-515-000Rev.B30Table 4-1: Front Panel Controls and Indicators (continued)NumberControl/IndicatorDescriptionSection15PREV indicatorGreen LED, lights
83-515-000Rev.B31Table 4-2: Rear panel Connections and Controls (continued)NumberItemDescriptionSection4Remote OutconnectorRJ-45 type connector, used
GENESYS™ Manual SupplementFOR UNITS EQUIPPED WITH “IEMD” OPTION,ALSO REFER TO MANUAL 83-030-200 IEMD.FOR UNITS EQUIPPED WITH “LAN” OPTION,REFER TO MAN
83-515-000Rev.B324.4.1SW1 position functionRefer to Table 4-3 for description of SW1 position functions. The factory default setting is Downfor all po
83-515-000Rev.B334.5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTORThe J1 Programming and Monitoring connector is a DB25 subminiature connector lo
83-515-000Rev.B34J1contactSignalnameFunctionReferenceJ1-1ENA_INEnable/Disable the power supply output by dry-contact(short/open) with ENA_OUT.Sec. 5.8
83-515-000Rev.B35CHAPTER 5 LOCAL OPERATION5.1INTRODUCTIONThis Chapter describes the operating modes that are not involved in programming and monitorin
83-515-000Rev.B36-Enabled output, power supply in Constant Voltage mode: Press the PREV button and then ro-tate the CURRENT encoder knob. The CURRENT
83-515-000Rev.B375.4AUNDER VOLTAGE LIMIT (UVL)The UVL prevents adjustment of the Output Voltage below a certain limit. The combination of UVLand OVP f
83-515-000Rev.B38useful for connecting power supplies in a “Daisy-chain” (refer to Section 5.16). The SO control canalso be used to reset the OVP and
83-515-000Rev.B39*OTP*Enable/Disable open (Power supply is disabled)*OVP*SO (Rear panel Shut-Off, Power Supply is shut off)*Foldback*IEEE failure (Wit
83-515-000Rev.B40+S+--S-LS+LSPOWERSUPPLY+S++---S-LS+LSPOWERSUPPLYLOAD+S+--S-LS+LSPOWERSUPPLY+S++---S-LS+LSPOWERSUPPLYLOADFig.5-1: Series connection, l
83-515-000Rev.B41Fig.5-3: Series connection for positive/negative output voltages+S+--S-LS+LSPOWERSUPPLY+S++---S-LS+LSPOWERSUPPLY(*)(*)(*) Diodes are
TABLE OFCONTENTSWARRANTY…………………………………………………………………………………………….Pg. 1SAFETY INSTRUCTIONS……………………………………………………………………………..Pg. 2GERMAN SAFETY INSTRUCTIONS…………
83-515-000Rev.B425.15 PARALLEL OPERATIONUp to four units of the same VOLTAGE and CURRENT rating can be connected in parallel to provideup to four time
83-515-000Rev.B436.Connection to the loadIn parallel operation, power supplies can be connected in local or remote sensing. Refer to Fig. 5-4 and 5-5
83-515-000Rev.B44CAUTIONMake sure that the connection between–V terminals is reliable to avoid disconnectionduring operation. Disconnection may cause
83-515-000Rev.B45Fig.5-6: Daisy-chain connectionPOWER SUPPLY#1J1-2,3J1-16J1-16J1-16J1-15PS_OKPOWER SUPPLY#2J1-2,3J1-15PS_OKSOPOWER SUPPLY#3J1-2,3J1-15
83-515-000Rev.B46CAUTIONCOM (J1-12), VPGM_RTN (J1-22) terminals are connected AND IPGM_RTN(J1-23) terminal of J1 is referenced internally to the-Vout
83-515-000Rev.B47CAUTIONTo maintain the power supply isolation and to prevent ground loops, use anisolated programming source when operating the power
83-515-000Rev.B4811413251092322CURRENT LIMITPROGRAMMINGOUTPUT VOLTAGEPROGRAMMINGJ1 connector, rear panel viewFig.6-2: Remote resistive programmingPROG
83-515-000Rev.B496.6 REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENTThe J1 connector, located on the rear panel provides analog signals for monitoring
83-515-000Rev.B50CHAPTER 7 RS232 & RS485 REMOTE CONTROL7.1 INTRODUCTIONThis Chapter describes the operation of the GenesysTM5000W power supplies v
83-515-000Rev.B51NOTETx and Rx are used for RS232 communication. Txd +/-and Rxd +/-are used for RS485communication. Refer to RS-232 and RS-485 cabling
TABLE OF CONTENTS3.8.8 Address setting……………….……………………………………………………………..Pg. 183.8.9 Baud rate setting…………………………………………………………………………….Pg. 183.9 CONNECTING
83-515-000Rev.B527.4MD MODE OPTION (Factory Installed)7.4.1MD Mode DescriptionThe GEN supply is capable of operating in a multi drop environment-more
83-515-000Rev.B537.5CONNECTING POWER SUPPLIES TO RS232 OR RS485 BUS7.5.1Single power supply1. Select the desired interface RS232 or RS485 using rear p
83-515-000Rev.B54NOTEThe address (ADR n) command must return an “OK” response beforeany other commands are accepted.7.5.2Multi power supply connection
83-515-000Rev.B557.6.7Error messageIf an error is detected in command or query, the power supply will respond with an error message.Refer to Section 7
83-515-000Rev.B567.8.3Initialization Control Commands#CommandDescription1ADR nADR is followed by address, which can be 0 to 30 and is used to access t
83-515-000Rev.B57#CommandDescription7DVC?Display Voltage and Current data. Data will be returned as a string of ASCIIcharacters. A comma will separate
83-515-000Rev.B5826MODE?Returns the power supply operation mode. When the powersupply is On (OUT1) it will return “CV” or “CC”. When the power supply
83-515-000Rev.B597.10SINGLE BYTE COMMANDS7.10.1GeneralSingle byte commands are commands in which all the necessary data for the supply to act upon isc
83-515-000Rev.B60addressed supply and all non-addressed supplies, will respond to this command; but only the cur-rently addressed supply (if any) will
83-515-000Rev.B61Table 7-4. SINGLE BYTE COMMANDSNameBit PositionsResponseDescriptionGlobalCommandsDisable MD Mode1010 0000NoneSet supplies out of MD M
TABLE OF CONTENTS5.15.1 Basic parallel operation……………………………………………………………………..Pg. 425.15.2 Advanced parallel operation………………………………………………………………..Pg. 425.
83-515-000Rev.B62Table 7-5: Voltage programming rangeNOTE:The power supply can accept values higher 5%than the table values, however it is not recom-m
83-515-000Rev.B637.10.6Status Control CommandsRefer to Section 7-8 for definition of the registers.#CommandDescription1STT?Reads the complete power su
83-515-000Rev.B64SRQMessagesResponsemessagesCommand Error (”Cnn”)Execution Error (”Enn”)Query Response (”message”)Command Response (”OK”)CVCCNFLTFLTAS
83-515-000Rev.B657.11.2 Conditional Registers (continued)Table 7-9: Fault Condition RegisterBITFault nameFault symbolBit Set conditionBit Reset condit
83-515-000Rev.B667.11.3Service Request:Enable and Event RegistersThe conditional Registers are continuously monitored. When a change is detected in a
83-515-000Rev.B673.Status Enable RegisterThe Status Enable Register is set by the user to Enable SRQs for changes in power supply status.Table 7-13: S
83-515-000Rev.B687.12 SERIAL COMMUNICATION TEST SET-UPUse the following instructions as basic set-up to test the serial communication operation.1.Equi
83-515-000Rev.B69CHAPTER 8 ISOLATED ANALOG PROGRAMMING OPTION8.1 INTRODUCTIONIsolated Analog Programmingis an internal Option Card for analog programm
83-515-000Rev.B70CAUTIONWhen the Isolated Analog Option is installed, do not apply any signals to thenon-isolated VPGM and IPGM (J1-9 and J1-10) pins.
83-515-000Rev.B71CAUTIONTo prevent damage to the unit, do not program the output voltageandcurrent to higher than the power supply rating.NOTEJ1-8 and
TABLE OF CONTENTS7.10.6 Status Control Commands………………………………………………………………...Pg. 637.11 STATUS, ERROR AND SRQ REGISTERS……………………………………………………Pg. 637.11.1 G
83-515-000Rev.B72CHAPTER 9 MAINTENANCE9.1 INTRODUCTIONThis Chapter provides information about maintenance, calibration and troubleshooting.9.2 UNITS U
83-515-000Rev.B73SYMPTOMCHECKACTIONREFOutput Voltage will not adjust.Front panel CC LED is On.Is the unit in constant currentmode?Check Output Current
83-000-016 Rev.FWARRANTYThisTDK-LambdaAmericas Inc.product is warranted against defects in materials and workmanship fora period of five years from da
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